Youssef Tozy is a production engineer with experience in advanced manufacturing, quality engineering, and process optimization in the automotive and industrial sectors. He holds a master’s degree from the United States and has worked with global manufacturers including Honda, Whirlpool, Dow Chemical and Howmet Aerospace.
Youssef’s professional background includes manufacturing process validation, tooling and fixture design, automation support, root cause analysis, and continuous improvement initiatives. He has contributed to improving production efficiency, quality performance, and manufacturing reliability through data-driven decision-making and structured problem-solving methodologies.
January 2026 - Present
Aug 2024 - January 2026
Utilized Maynard Operation Sequence Technique (MOST) to develop balanced processes across manufacturing areas, achieving high process efficiency while applying Lean Manufacturing techniques to meet Safety, Quality, Cost and Delivery.
Managed over 50 distinct processes by performing time estimates for production processes and equipment loads, developing Operation Standards, and implementing ergonomic countermeasures to prevent associate injury and reduce downtime.
Led cross-functional meetings with Honda functional groups to develop and launch improvement themes, addressing concerns and incorporating change points before mass production.
Utilized Process Development and Authoring System (PDDA) & EOS
Feb 2024 - Aug 2024
Achieved a 40% reduction in scratches and paint defects by implementing the PDCA (Plan-Do-Check-Act) cycle and collaborating with departments such as paint, materials, machine after paint, assembly, work orders, and safety.
Conducted Continuous Improvement (Kaizen) activities on productive processes, resulting in a $2.2 million cost reduction through enhanced operational efficiency and product quality.
Programmed a Permission Deviation Request System using Google Apps Script, streamlining the approval process.
Executed quality improvement projects on assembly lines utilizing World Class Manufacturing tools and philosophy, successfully meeting targeted performance metrics.
Identified and implemented mistake-proofing projects on assembly lines and machining processes, significantly minimizing errors and enhancing product quality.
Sep 2022 - Dec 2022
Create a 3D filament using recycled PET bottles
Design the suitable machine
Making research about heat reaction of PET
Jun 2022 - July 2022
Identify, assess, facilitate, design, and coach implementation of CI methods, techniques, and procedures, including daily management, problem solving, TPM/OEE, 5S, visual management, work design and A3 improvement plans. Use these tools to lead and facilitate continuous improvement.
Define the current condition of the facility to identify opportunities and create a target condition, with action plans to improve operational and financial results.
Jun 2021 - July 2021
Led collaborative initiatives with technicians and engineers to perform comprehensive maintenance, inspections, and repairs on various aircraft models, contributing to the operational integrity of a company with a valued revenue of $20 million.
Utilized extensive knowledge to inspect aircraft components rigorously, promptly identifying and addressing signs of wear, damage, or malfunction.
Executed a multifaceted role encompassing diverse responsibilities, including changing windows, engines, conducting inventory management, and overseeing painting projects.
Jun 2019 - July 2019
Conducted detailed synoptic data analysis, interpreting complex datasets to derive actionable insights and inform decision-making processes.
Gained comprehensive understanding of the manufacturing sector, observing and learning about the key operational workflows.
Worked alongside experienced engineers and professionals, enhancing teamwork and problem-solving abilities.
December 2023
Sep 2018 - December 2022
Consulting and analysis
Briefing and reporting
Conclusive presentations to management
Cloud computing teamwork
Internal communications
Project management strategy
CAPM
BasicMOST
English
French
German